2015
180 mill impressions
WITH 2018 MABEG RS106 REEL FEEDER
Special Equipment and Highlights:
HIGH-SPEED Package — 18,000 sheets/hour in both straight and perfecting mode
FAPC — Full Automatic Plate Changer with plate magazine for next job, fully programmable from ErgoTronic console, all plates changed in 4 minutes
QualiTronic Color Control R°/V° — Inline densitometric measurement and closed-loop ink regulation with two CDD cameras (recto and verso)
QualiTronic LiveView — Live sheet image on Wallscreen, recto and verso
ErgoTronic ColorControl — Automatic densitometric ink regulation with ErgoTronic Lab (LAB values)
ErgoTronic ACR — Manual register measurement system with ImageZoom video magnifier
CleanTronic — Automatic combined washing of ink rollers, dampening rollers, blanket and impression cylinders (Baldwin), parallel wash program
Technotrans beta c with Alcosmart AZR — Combined cooling, circulation and dampening solution treatment with automatic additive dosing, pH and conductivity display
High-Performance Kersten Antistatic System — Feeder and delivery with ionization bars and blowers

Machine Control:
Control Unit: ErgoTronic console with TFT touchscreen
Quality control: ErgoTronic ColorControl (automatic densitometric ink regulation)
ErgoTronic Lab for LAB value measurement
QualiTronic Color Control R°/V° (inline closed-loop ink regulation, two CDD cameras)
QualiTronic LiveView (live image integration on Wallscreen, recto and verso)
ErgoTronic ACR (manual register measurement)
ImageZoom video magnifier for ErgoTronic ACR
Wallscreen (height-adjustable, wall-mounted display for machine operations)
UPS for defined shutdown on power failure
5,000K daylight lighting
Job changeover program with automatic presetting
Secondary memory for next job preparation
Hard disk for job storage and management
Network preparation and USB port
KBA PressSupport 24 Sheetfed (remote maintenance via internet/modem)
CIPLINK-X software for CIP3 prepress/press data conversion

Feeder:
Feeder type: KBA DriveTronic Feeder
Separate inclined pile plate, floor-mounted
Feeder head with 4 suction separators, 6 suction transporters (2 with compensating stroke)
4 suction separators for bulky paper (separate package)
4 suction separators for convex and concave piles (separate package)
Suction belt table with 1 belt and 4-chamber vacuum system
Stainless steel structured table surface, antistatic
Electronic sheet deceleration for optimal front lay arrival speed
Format presetting from ErgoTronic console
Motorized automatic pile side edge adjustment ±25 mm
4 lateral blowers
Switchable front/rear pile edge sensing
Motorized feeder head height adjustment
Electromechanical multi-sheet detector with adjustment monitoring
Continuous pile rise with automatic paper/board thickness adaptation
Antistatic separation air at rear pile edge
Non-stop bar device (appropriate non-stop pallet required)
Sheet skew correction at feeder head during production
Frame for lowering pile plate into foundation (feeder and delivery)
High-performance Kersten antistatic system with ionization for separating blowers,
lateral blowers, pile edge and feed board

Feed Board:
Single-revolution swing gripper, sheet acceleration to feed drum
Photoelectric front lay control
Front lays below feed board with parallel ±0.5 mm and diagonal ±0.5 mm correction,
motorized from ErgoTronic
Individual front lay correction from ErgoTronic or touchscreen
Motorized upper lay height adjustment from ErgoTronic or touchscreen
SIS — Sensoric Infeed System
Ultrasonic double sheet detection
Optical sheet skew control
Electropneumatic sheet overshoot blocking
Mechanical foreign body blocking device
Touchscreen with quick-selection keys
Intercom between feed board and delivery
c/w MABGEG RS 106 Roll Sheeter – YEAR 2018

Printing Units:
Number of printing units: 8x
Perfecting: 4/4 (automatic switchover straight/perfecting from ErgoTronic)
One-piece cast iron sub-frame for high torsional rigidity
Cylinders on multi-row cylindrical roller bearings, backlash-free
Anti-corrosion coating on plate, blanket and impression cylinders
Two-phase pneumatic impression on/off
Pressure/paper thickness adjustment from ErgoTronic
Register adjustment: lateral ±1.5 mm, circumferential ±1.0 mm, diagonal ±0.12 mm
Diagonal register via transfer drum skewing
Plate and blanket cylinders running cord-on-cord
Plate cylinder removable by hand dials
Two-part rear plate clamping bar (register hole spacing 780 mm)
FAPC — Full Automatic Plate Changer with magazine for next job plates, fully
programmable from ErgoTronic
Clean printing function (residual ink removal from plate and blanket)
Barred blanket tensioning
Air blast box in front of printing zone to prevent premature sheet contact with blanket cylinder
Venturi sheet guide plates under transfer drums, air settings adjustable and
memorizable at ErgoTronic
Individually replaceable gripper tips on impression cylinders and transfer systems
Micrometric adjustment of impression cylinder and transfer system grippers, cam-controlled closing
Universal gripper system for all substrate range without adjustment
Central lubrication of main greasing points
Oil spray lubrication with filtered oil for gear trains in sealed gearboxes

Perfecting:
3-drum perfecting system (1-2-1 configuration)
KBA Jackets on impression cylinders after perfecting point
Anti-marking coating (shell coating after perfecting)
Removable sheet guide plates under transfer drums after perfecting
Venturi sheet guide plates after perfecting
Suction cups in collector drum for rear sheet edge tension
Fully automatic format setting and conversion between straight and perfecting
Video monitoring system for sheet travel at perfecting drum and delivery rise

Dampening:
KBA VARIDAMP continuous dampening system
Rider roller on dampening form roller
Individual inking/dampening unit connection from ErgoTronic
Differential drive for anti-ghosting, controllable from ErgoTronic during production
Ductor roller below dampening form roller
Level sensor in dampening trough
Tool-free removable dampening trough
Rider roller skewing capability
Pneumatic rider roller on/off from ErgoTronic (end-of-day position)
Speed adjustment from ErgoTronic, servo-controlled to press speed
Dampening solution treatment with temperature display and digital readout
Excess dampening at delivery controllable from ErgoTronic
Manual anti-ghosting device in front of dampening unit

Inking:
ColorTronic ink fountain with 35 ink keys (30 mm width each)
Carbide-tipped dosing elements, non-contact with ink fountain roller
Ceramic-coated ink fountain roller, continuous rotation
Ink fountain roller speed servo-controlled, acceleration cam adjustable from ErgoTronic

Ink take-off rate adjustable from ErgoTronic, blockable per unit and at console
Roller separation on pressure-off, controllable from ErgoTronic
Lateral form roller oscillation ±17 mm, continuously adjustable operating point from ErgoTronic
Rilsan ductor and ink fountain roller prepared for ink temperature stabilization device
Individual inking unit clutch/declutch from ErgoTronic at standstill
4 form rollers with activatable/deactivatable lateral oscillation
Roller washing blade with pneumatic on/off contact
Preparation for ink fountain roller cooling

Washing:
CleanTronic — Automatic combined washing of ink rollers, dampening rollers, blanket
and impression cylinders (Baldwin monobloc system on pivoting axis)
Parallel blanket and ink roller washing program
Cloth positioning programmable from ErgoTronic with preselected programs
Motorized Kasper cloth unwinder (one roll) with advance mandrels
Two spare mandrel sets

Delivery:
AirTronic delivery
Touchscreen with quick-selection keys
Format presetting from ErgoTronic, all delivery elements motorized
Sheet straightener
Sheet brake with 4 suction belts, automatic format setting from ErgoTronic
Dynamic sheet deceleration with compensated-speed suction belts
Venturi sheet guide plates in delivery rise, air settings adjustable and memorizable at ErgoTronic
Blower tubes and fans above pile with honeycomb grids for directed airflow
High-performance powder device with antistatic blower, controllable from ErgoTronic
Aerodynamic profile gripper systems, shadow-free for radiation drying
Individually replaceable grippers and gripper pads
Creased sheet detector
Electronically servo-controlled gripper opening cam, adjustable at touchscreen
Capacitive pile height detector
Non-stop roller conveyor descent
Pneumatic sample sheet extraction system
Hinged cover above delivery rise for optimal access to sheet guide plates
Automatic chain and chain guide lubrication
Vibrating front and side pile joggers (activatable/deactivatable)
Three-direction pile exit
Photoelectric safety barriers around pile zone
KBA powder extractor at delivery
Frame for lowering pile plate into foundation

Periphery:
Technotrans beta c — Combined ink temperature control, circulation, and dampening solution treatment with Alcosmart AZR automatic additive dosing, integrated return pump, pH and conductivity display, extraction hood above cabinet
Main electrical cabinet with climate control system
3 electronically regulated air pressure levels, detached air cabinet, air-cooled
High-pressure compressor with dryer for pneumatic positioning system
Ergonomic gallery on service and drive side
European safety standard compliant guarding

Accessories:
KBA pneumatic plate punch (compatible with Grapho-Metronic and Bacher systems)
Machine oil for drive gears
Plate bender mounted on gallery
Dressing sheets for blanket and plate cylinders (pre-mounted)
Oil recovery tank
Special tooling set
Lubricant set (without gear oil)
Operating manual, maintenance instructions, and spare parts list (printed and electronic on ErgoTronic)

2005

165 mill imps

Perfecting 4/4   8/0

CP2000 Console

Alcolor dampening

Technotrans cooling

Pre set feeder

Autoplate

Autowashes

Powder spray

High pile delivery

Plate punch and Bender

2008

200 mill imps

F size

Perfecting 4/4  8/0

Prinect Press Center

WALLSCREEN

INPRESS CONTROL

Alcolor Vario

Technotrans Cooling

Ink Temperature Control

Pre set Stream feeder

Inkline 3000

Autoplate

Autowashes

Anilox coater

Powder spray

IR/HA Dryers

Extended delivery

1999

Installed 2000
250 mill imps
CP2000
Alcolor dampening
Technotrans cooling
Pre set feeder
Double sheet detection
Intercom to delivery
Autoplate
Autowashes
Powder Spray

Preset delivery
High Pile delivery

2007
280 mill imps
CP2000
Alcolor dampening
Technotrans cooling
Pre set PLUS feeder
Suction belt feeder
Double sheet detection
Intercom to delivery
Autoplate
Autowashes
Powder Spray

Pre set Delivery
High Pile delivery

2003
275 Mill imps
16,000SPH

Perfecting 4/4   8/0
IPC console
Daiyamatic dampening system
Royce Cooling & circulator

AWS Chiller
Presets

Continuous feeder
SAPC
Cocking
Auto roller & Blanket washer device
Skeleton transfer cylinder
Anilox Coater
Digitronic powder sprayer
IR dryer 
Extended delivery

Continuous delivery

Punch and bender

2008
131 million imps
Perfecting 4/4-8/0
PQC-S console
PDC-S II control
KHS-AI (Advanced Interface)
Pre-connected to CIP3
AMR (Automatic Make Ready, Paper Size and Thickness Setting)
Komorimatic dampening
Technotrans Alpha C 160L refrigeration system
Technotrans Alcocontrol
Ink temperature control
Suction tape feeder
Double sheet and side lay detector
Full APC (Automatic Plate Changer)
Cocking register (lateral, vertical and diagonal)
Automatic ink-roller washup devices
Automatic blanket cylinder washup devices
Automatic impression cylinder washup devices
Chromed impression cylinders
Coating tower with Harris and Bruno chambered doctor
Automatic washer LithoCoat for chambered doctor blade
Baldwin Graphiset 4 IR dryer
Grafix Twintronic powder spray
Extented delivery
Air cabinet

2006
160 mill imps
Perfecting 4/4  8/0
PQC-S print quality control
PDC-S II Print Density Control 
KMS-IV management system
KHS-AI Advanced Interface pre-inking system
AMR preset device for sheet size + thickness
Komorimatic Dampening
Baldwin refrigeration & Circulation
Ink temperature control
Feeder upgraded with Air Venturi system
Vacuum belt feed board and pneumatic side-guide
Ink supply system
FAPC automatic plate change
Automatic washing devices
Baldwin LED UV after print unit 4
Tresu Coater with 2 Anilox roller (80&100 lines)
Baldwin LED UV lamp after coating unit
Powder sprayer
IR-Hot air dryer in delivery (2 lamps)
Extended delivery
Raised Press

2004
272 mill impressions
4/4 Perfecting
PQC Console
PDSC Scanning
Komorimatic Dampening
Cooling and recirculating
MAGNUM REEL SHEETER
(Can be removed)
Non stop feed
Autoplate SAPC
Autowashes
Powder spray
IR Dryer
Non stop delivery

2005/6
165 mill imps
PQC Console
Remote Ink
AMR
Presets
Komorimatic dampening
Cooling and recirculation 
SAPC
Cocking
Autowashes
Powder spray
Powder collector

2007
260 mill imp
Perfecting 8/0   4/4
Direct Drive
Colour Pilot (2012) WIN
QuickChange Job
Inline Observer
Rolandmatic Dampening
Technotrans Beta C
Alcosmart
Stream Feeder
Anti static feeder
Double sheet detection
Pneumatic sidelay
APL (SIMULTANEOUS) automatic plate loading
Autowashes
Coated cylinders
OPTIPRINT Jacket
Powder sprayer (Weko AP262)
Powder Exauster (Schneider)
Antistatic delivery
Sheet Brake
Quickchange Air
Water cooled peripherals

VIDEOS AVAILABLE

2015

In line sheeter

(for Roland/KBA/Komori Presses)

Digital touch screen controls

To fit any SM102 or XL105 Press

1 x 2005  model

1 x 2007 "CAN" model

1 x 2011 "CAN" model

SEE OUR HEIDELBERG CUTSTAR PAGE FOR FULL DETAILS